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Revolutionise Process Development with Smart Mixing Strategies!

Optimise reactor performance, accelerate scale-up, and ensure consistent quality.

MixIT provides three modules which facilitates comprehensive stirred tank analysis using lab and plant data, empirical correlations and advanced 3D CFD models.

Unlock the full potential of your innovative chemistry and formulations with optimal mixing. Efficient mixing ensures consistent product quality, maximises reaction yields, and minimises batch times. MixIT’s data-driven approach empowers you to tackle common process development challenges and achieve breakthrough results.

 

Features Of MixIT

Reactor Configuration and Process Specification

MixIT streamlines reactor setup & recipe specification to capture your process details with ease

  • Ease of configuring complex reactor setups, including multi-shaft agitator support
  • Extensive library of impellers help create 3D tank models in matter of minutes
  • Supports round, square, rectangular and horizontal tanks with top, bottom and side entry shafts
  • Various bottom shapes – flat, conical, hemispherical, torispherical etc. are available
  • Dip tubes, baffles, coils, inlets, outlets, spargers, jackets can be accommodated
  • A wide class of rheology models support both Newtonian and non-Newtonian fluids
  • Liquid formulations, Emulsions, Suspensions, Gas sparged systems can all be studied
  • Custom impellers, baffles and other internals can be imported with just a click

MixIT provides comprehensive simulation and analysis features and functionality to optimize reactor performance.

  • Use industry standard correlations to estimate various mixing parameters – MixIT predicts 26 mixing parameters that can help with process design, scale up and trouble shooting.
  • Fully automated 3D CFD simulations enables chemists, biologists and process engineers to generate mixing analysis reports with ease.
  • CFD analysis provides flow profiles, identifies dead spots, predicts blend times, solid and gas bubble distribution profiles, droplet size estimation etc. for an enhanced understanding of process

MixIT visualises flow behaviour and predicts outcomes for informed decision making

  • Predict mixing performance, including power draw, blend times, mixing intensities, mass transfer coefficients, heat transfer rates, vortex shapes
  • Visualise concentration gradients, solids or gas bubble distribution in the reactor, enhancing process comprehension
  • Create power visuals and animations that enable your enterprise to easily comprehend mixing issues and resolve them fast

Runtime Monitor Plots

Gain real-time insights into your simulations. Track key parameters like turbulence models and species concentration as simulation progresses, allowing for immediate adjustments and optimisation.

Customisable Correlations

Tailor performance analysis to meet specific needs. Create custom correlations that accurately reflect the unique behavior of reaction system for enhanced process modeling.

Flexible
Unit System

Input quantities in various units and seamlessly switch between systems as needed, ensuring a smooth workflow regardless of data format.

Vortex Shape Prediction

Optimise mixing with precise vortex control. Predict the shape and depth of impeller vortices for different operating conditions. This allows to fine-tune your mixing strategy for optimal results.

Impeller
Library

Simulate any mixing scenario with the access a comprehensive library of built-in impellers and import custom options for accurate simulations regardless of reactor configuration.

Analysis
Efficiency

MixIT's delivers precise simulations, accelerating your optimisation process and saving you valuable time. Resulting in faster and accurate results.

Real-time
Simulation

Monitor your simulations in real-time within a user-friendly interface, allowing for efficient design adjustments and informed decision-making.

Mixing
Optimisation

MixIT handles both mixing and heat transfer using simulations, providing a holistic view of process for optimal design and control.

Deployment Flexibility

Choose the deployment option that best the requirements. Implement MixIT on own server for complete control or leverage the convenience of a public cloud solution.